What Is Formlabs Dental?
Formlabs Dental is the dental-focused division of Formlabs, the most successful desktop 3D printer company in the world. Their dental product line includes dedicated 3D printers (Form 4B and Form 4BL), biocompatible/FDA-cleared dental resins, print preparation software (PreForm), post-processing equipment (Form Wash and Form Cure), and fleet management tools (Dashboard) for labs running multiple printers.
Formlabs uses stereolithography (SLA) and their newer Low Force Display (LFD) print technology to produce dental appliances with the accuracy and surface finish required for clinical use. The Form 4B represents their latest generation -- dramatically faster, more reliable, and higher throughput than the previous Form 3B+ that established Formlabs' dental reputation.
The company has raised over $400 million in funding and has become the standard recommendation for dental offices entering 3D printing. Their approach -- validated materials, guided software, and comprehensive support -- reduces the "will this actually work?" anxiety that keeps many practices from adopting 3D printing.
Key Features
Form 4B Printer
The current flagship dental printer. Uses Low Force Display technology for print speeds up to up to 5x faster according to Formlabs than the Form 3B+. Fits up to 11 dental models per build platform -- 3x more than typical dental printers. Independent testing shows a a vendor-reported 99% print success rate. Built-in resin sensing and automated dispensing.
Form 4BL (Large Format)
For labs with higher volume needs. Larger build platform for more parts per print cycle. Same LFD technology as the Form 4B with greater throughput.
Validated Dental Materials
The differentiator. Formlabs offers a curated library of dental-specific resins, many FDA-cleared or CE-marked:
- Surgical Guide Resin -- for implant surgical guides
- Dental LT Clear Resin -- for clear orthodontic retainers and splints
- Dental LT Comfort Resin -- for long-term biocompatible appliances
- Precision Model Resin -- for accurate dental models
- Fast Model Resin -- for quick turnaround study models
- Digital Denture resins -- base and tooth resins for denture fabrication
- Temporary CB Resin -- for temporary crowns and bridges
- Castable Wax Resin -- for investment casting patterns
- Custom Tray Resin -- for impression trays
- Premium Teeth Resin -- for realistic denture teeth
PreForm Software
Free print preparation software that auto-orients parts, generates supports, and estimates print time. Dental-specific profiles optimize settings for each material. Intuitive enough for staff without 3D printing experience.
Post-Processing Equipment
Form Wash (automated resin washing) and Form Cure (UV post-curing) complete the workflow. Dental-specific wash and cure settings for each material. The system guides users through the correct protocol.
Dashboard & Fleet Management
Cloud-based fleet management for labs running multiple printers. Monitor print status, queue jobs, track material usage, and manage printer maintenance remotely. Form Auto accessory enables automated part removal for continuous printing.
Dental Service Plan
Hardware service plan covering maintenance, repairs, and support. Peace of mind for a $6,000+ investment.
Pros
- Most complete dental 3D printing ecosystem -- printer, materials, software, and post-processing
- a vendor-reported 99% print success rate reduces waste and frustration
- up to 5x faster according to Formlabs print speeds with Form 4B versus previous generation
- Validated, FDA-cleared materials for clinical applications
- Intuitive PreForm software makes 3D printing accessible to non-experts
- Strong support and community with extensive documentation and dental resources
Cons
- Closed material ecosystem -- Formlabs resins only (no third-party resins on Form 4B)
- Material costs add up -- $149-$399 per cartridge is ongoing expense
- Post-processing required -- every print needs washing and curing (time and equipment)
- $8,000-$9,000 total starter investment is significant for a small practice
- Print speed, while improved, still takes hours per batch compared to milling's minutes
- Resins have shelf life -- materials can expire if volume is low